Leveraging Lyophilization Modeling for Reliable Development, Scale-up and Technology Transfer.

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ID: 22725
2019
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Abstract
Modeling of the lyophilization process, based on the steady-state heat and mass transfer, is a useful tool in understanding and optimizing of the process, developing an operating design space following the quality-by-design principle, and justifying occasional process deviations during routine manufacturing. The steady-state model relies on two critical parameters, namely, the vial heat transfer coefficient, K, and the cake resistance, R. The classical gravimetric method used to measure K is tedious, time- and resource-consuming, and can be challenging and costly for commercial scale dryers. This study proposes a new approach to extract both K and R directly from an experimental run (e.g., temperature and Pirani profiles). The new methodology is demonstrated using 5% w/v mannitol model system. The values of K obtained using this method are comparable to those measured using the classic gravimetric method. Application of the proposed approach to process scale-up and technology transfer is illustrated using a case study. The new approach makes the steady-state model a simple and reliable tool for model parameterization, thus maximizes its capability and is particularly beneficial for transfer products from lab/pilot to commercial manufacturing.
Reference Key
zhou2019leveragingaaps Use this key to autocite in the manuscript while using SciMatic Manuscript Manager or Thesis Manager
Authors Zhou, Deliang;Shang, Sherwin;Tharp, Ted;Jameel, Feroz;Sinha, Kushal;Nere, Nandkishor K;
Journal aaps pharmscitech
Year 2019
DOI
10.1208/s12249-019-1478-9
URL
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