Printed Structural Temperature Monitoring Embedded in Multi-Process Hybrid Additive Manufacturing - Journal of Materials Engineering and Performance

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ID: 269638
2021
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Abstract
A printed and built-in geometry with a capability of detecting temperatures over a wide range are highly sought-after characteristics for a structural health monitoring temperature sensor. In this work, we describe a printable copper-graphene electronic sensor for temperature monitoring with real-time deployment into a printed metal structural component. The smart component is manufactured using a combination of three additive processes: a direct-ink writing, laser powder bed fusion (LPBF), and ultrasonic additive manufacturing (UAM). The sensor is printed on a flexible ceramic substrate, embedded in the stainless steel LPBF component and capped with a UAM aluminum layer. The sensor exhibits a high resistance temperature sensitivity in a wide temperature detection range, with the performance capping at 500°C. These results, and the demonstrated ability to read temperature wirelessly, provide a path for remote structural health monitoring applications for additively manufactured components.
Reference Key
saurabh2021journalprinted Use this key to autocite in the manuscript while using SciMatic Manuscript Manager or Thesis Manager
Authors Khuje, Saurabh;Hehr, Adam;Li, Zheng;Krishnan, Ajay;Kerwin, Lee;Kitt, Alex;Yu, Jian;Ren, Shenqiang;Khuje, Saurabh;Hehr, Adam;Li, Zheng;Krishnan, Ajay;Kerwin, Lee;Kitt, Alex;Yu, Jian;Ren, Shenqiang;
Journal journal of materials engineering and performance
Year 2021
DOI
doi:10.1007/s11665-021-05658-8
URL
https://link.springer.com/article/10.1007/s11665-021-05658-8
Keywords
tribology quality control engineering design characterization and evaluation of materials corrosion and coatings reliability safety and risk

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