ação sonoquímica e influência das condições de tratamento térmico na preparação de cimentos do sistema binário cao-al2o3 sonochemical action and the influence of heat treatment conditions on the preparation of cements of the cao-al2o3 binary system
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2010
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Abstract
Foram preparados cimentos do sistema binário CaO-Al2O3 por meio de uma rota que emprega o processo sonoquímico seguido de tratamento térmico. Convencionalmente estes compostos são fabricados a partir da fusão ou da sinterização de uma mistura de calcário com bauxito ou com alumina. O maior inconveniente associado a este tipo de síntese é a necessidade de temperaturas elevadas e o grande consumo de energia. Na rota sonoquímica a cálcia, juntamente com a alumina em suspensão aquosa, são introduzidas num banho de ultra-som por tempo determinado. Em seguida, após a evaporação da água, o material resultante é tratado termicamente. Quando um sistema é submetido ao processo sonoquímico, alterações na morfologia superficial das partículas podem ser induzidas pelas ondas ultra-sônicas, incluindo a redução do tamanho dessas partículas. Como conseqüência, estes materiais tornam-se mais reativos, facilitando a síntese final dos aluminatos de cálcio durante o tratamento térmico. Foi estudada a ação das ondas ultra-sônicas e a influência das condições de tratamento térmico em duas composições molares de cálcia:alumina de 1:1 e 1:2. As temperaturas empregadas foram 1000 ºC, 1200 ºC e 1300 ºC com patamares de 1 e 6 h. O material obtido foi caracterizado por microscopia eletrônica de varredura, difração de raios X e as fases presentes foram semi-quantificadas pelo método de Rietveld. Também foram realizados ensaios de compressão diametral para avaliar a resistência mecânica dos produtos da síntese. Foram preparadas pastas constituídas de cimento, alumina e água, utilizando como cimento os aluminatos de cálcio preparados pelo processo sonoquímico e um cimento comercial, como referência.
Cements of the CaO-Al2O3 binary system were prepared through a sonochemical process at room temperature followed by heat treatment. The conventional production consists of a reaction in which a stoichiometric mixture of lime and bauxite or alumina is melted or sintered. High temperatures and energy consumption is an inconvenience associated to this type of synthesis. In the sonochemical process, the initial reagents, calcia and alumina, are put in an aqueous suspension under the action an ultrasonic bath during some time. After that, the material is heat treated, after the evaporation of water. Ultrasonic waves can induce changes in the surface morphology of the particles, including size reduction of them. Consequently, the reagent particles become more reactive and this facilitates the final synthesis of the calcium aluminates during the heat treatment. The action of ultrasonic waves and the influence of thermal treatment conditions were studied on two initials molar compositions calcia:alumina of 1:1 and 1:2. Temperatures of 1000, 1200 and 1300 ºC for 1 and 6 h were employed. SEM and X-ray diffraction were used to characterize the obtained materials and the phases were semi-quantified through Rietveld method. In addition, mechanical strength of the products was evaluated through splitting tensile tests. Pastes consisting of cement, alumina and water were prepared using the calcium aluminates prepared through the sonochemical process and commercial cement as reference.
Cements of the CaO-Al2O3 binary system were prepared through a sonochemical process at room temperature followed by heat treatment. The conventional production consists of a reaction in which a stoichiometric mixture of lime and bauxite or alumina is melted or sintered. High temperatures and energy consumption is an inconvenience associated to this type of synthesis. In the sonochemical process, the initial reagents, calcia and alumina, are put in an aqueous suspension under the action an ultrasonic bath during some time. After that, the material is heat treated, after the evaporation of water. Ultrasonic waves can induce changes in the surface morphology of the particles, including size reduction of them. Consequently, the reagent particles become more reactive and this facilitates the final synthesis of the calcium aluminates during the heat treatment. The action of ultrasonic waves and the influence of thermal treatment conditions were studied on two initials molar compositions calcia:alumina of 1:1 and 1:2. Temperatures of 1000, 1200 and 1300 ºC for 1 and 6 h were employed. SEM and X-ray diffraction were used to characterize the obtained materials and the phases were semi-quantified through Rietveld method. In addition, mechanical strength of the products was evaluated through splitting tensile tests. Pastes consisting of cement, alumina and water were prepared using the calcium aluminates prepared through the sonochemical process and commercial cement as reference.
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| Authors | ;R. R Lourenço;C. C. D Exposito;R. S Angélica;J. A Rodrigues |
| Journal | Zootaxa |
| Year | 2010 |
| DOI |
10.1590/S0366-69132010000100006
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